How to install a turbocharger in four easy steps

• Service air cleaners and eliminate all restrictions and leaks.
• Inspect and remove all foreign material from air inlet and exhaust manifold before installing.
• Replace all oil pressure and drain lines which could be kinked, broken or internally damaged.
• Change engine oil and oil filters.
• Replace all contaminated crankcase and compressor filters.

Pre-Lubrication

• Do not start engine before attaching new oil drain line to turbocharger, crank engine until oil flows from oil drain hole in bearing housing.
• Attach new oil drain line to turbocharger.

• Mount turbocharger and exhaust manifold using new gasket and avoid usingsealing material.
• Inspect exhaust system; remove any restrictions which might cause excessive back pressure before connecting to turbocharger.
• Attach new oil inlet line to turbocharger.
• Align bearing housing drain hole to not more than 30 deg. From verticalcenter position.
• Tighten clamps, cap screws or nuts to recommended specifications.
• Connect air pipage system to turbocharger.

• Idle engine for 5 minute.
• Check all systems for oil, air or exhaust leaks.
• Always have operated idle engine for 1 minute prior to shutdown for longer turbocharger life.